Pro/ENGINEER Wildfire 4.0
PTC PMTC, The Product Development Company(R), today announced the availability of Pro/ENGINEER Wildfire 4.0, a major release of its integrated 3D CAD/CAM/CAE software and a key component of the PTC(R) Product Development System
Pro/ENGINEER Wildfire 4.0 Preproduction offers numerous new capabilities and usability enhancements that will improve global design processes and further improve personal and process productivity including electro-mechanical design.
Pro/ENGINEER Wildfire 4.0 enables customers to create innovative, winning products with faster time-to-market, improved quality and reduced costs.
“Pro/ENGINEER Wildfire 4.0 provides numerous enhancements and resolutions to some key product development challenges,” said Frank Menendez, principle engineer, Alcon Research. “We have no doubt that the added functionality and increased flexibility of Pro/ENGINEER Wildfire 4.0, coupled with the improvements we’ve seen in Windchill(R) PDMLink(R) 9.0, will assist us in continuing to improve product development processes at Alcon.”
“The improvements in electromechanical design capabilities will increase productivity at Daktronics,” states Jon Sprang, engineer, Daktronics. “Importing a complex design that used to take over three hours to complete we can now do in about 15 minutes with Pro/ENGINEER Wildfire 4.0. Efficient ECAD-MCAD design collaboration is also an area that we have been struggling with. The new ECAD-MCAD collaboration capabilities will help us address these challenges.”
“The new capabilities in Pro/ENGINEER Wildfire 4.0 focus on strengthening key processes that have the greatest impact on the success of a customer’s global development initiatives,” said James E. Heppelmann, executive vice president, software products, and chief product officer, PTC. “This release also underscores PTC’s continued emphasis on quality, usability and responsiveness to customer needs. By constantly evaluating our customers’ needs and the trends impacting the industry, PTC has made a significant investment in new capabilities for Pro/ENGINEER Wildfire 4.0 that will continue to speed new product development in a globally dispersed environment.”
Pro/ENGINEER Wildfire 4.0 Upgrades and Product Availability :–
– Innovative new Auto Round(TM) Technology — Saves valuable time with automated rounding of even the most complex features. A rounding task which took an expert user 20 minutes to complete was accomplished by Auto Round in 40 seconds!
– Enhanced 3D Drawings — Automatically displays dimensions in 3D drawings which increases design information reuse and delivers production ready drawings. Publishes and accesses saved 3D drawing views in PTC ProductView(TM)
– Improved Large Assembly Performance — Automated and optimized assembly file management using simplified representations reduces memory consumption by 40% and model retrieval times by 60%
– Faster Surface Removal — Quickly removes round and hole geometry to prepare designs for mold making or simplify designs for analysis. Reduces model editing time by up to 50%!
– Advancements in Surface Editing — Helps optimize designs with new capabilities for directly editing surfaces including multi-resolution editing and smoothing
– New Pro/ENGINEER Tolerance Analysis Extension Powered by CETOL Technology — This new module quickly analyzes geometric tolerances and variances directly in the CAD model
– New Feature Recognition Tool — Quickly converts imported geometries to features in your model
– Improved Data Exchange — New and upgraded processors allow customers to better leverage other CAD data (including new module Pro/ENGINEER Interface for JT), publish Pro/ENGINEER data in 3D PDFs, and import exact product representations from ProductView
– Other features of Pro/ENGINEER Wildfire 4.0 include an enhanced import DataDoctor with an easy-to-use, modernized user interface; updated data-exchange processors with support for CATIA V5, AutoCAD, 3D PDF, ProductView, and Rhino, and new support for JT; new security and rights management protection; easier and enhanced simulation; and more.
Design Outsourcing
– New Pro/ENGINEER Rights Management Extension — This new module persistently and dynamically protects valuable design intellectual property (IP) enabling additional levels of security when collaborating across and beyond the enterprise
Verification and Validation
– Easier and Enhanced Simulation — Helps customers analyze designs faster and easier with smart diagnostics, improved meshing, better assembly connectivity management and analysis of results Manufacturing Tooling and Factory Equipment Design — Improved Usability — Simplifies and automates the transformation of engineering designs into manufacturing processes with an easy to use, powerful process manager for toolpath definition, annotation features, and other key capabilities
Electromechanical Design Enhancements
– New Ribbon Cabling — Wildfire 4.0 also includes a new ribbon cabling function. It is said to create electromechanical designs faster with intelligent, automated capabilities for adding and routing ribbon cables (see March 08 DE for a detailed description).
– Faster Design Collaboration — New Pro/ENGINEER ECAD-MCAD Collaboration Extension accelerates electromechanical design with a new interface between MCAD and ECAD designs. Users can automatically identify incremental changes and cross-highlight between MCAD and ECAD board designs
– Modernization of the user interface (UI) was a major theme in the introduction to the software. The desire to deliver a familiar and consistent UI and the company’s success at that has paid off in the small- and medium-sized business market over the last four to five years, according to Campbell. PTC is intent on creating an environment that will allow the users of its software to spend less time learning the program and more time designing products.
Global Design Process Enhancements
- Optimize Detailed Design - Create both simple and complex designs faster with improved assembly performance, new Auto RoundTM capabilities, advanced surface editing, automated 3D drawing annotations, and more
- Optimize Manufacturing Tooling & Factory Equipment Design - Simplify and automate the transformation of engineering designs into manufacturing processes with an easy to use, powerful process manager tool for toolpath definition, annotation features, and other key tasks
- Optimize Verification and Validation - Analyze your designs faster and easier with smart diagnostics, improved meshing, better assembly connectivity management and analysis of results
– Among the first improvements highlighted during the launch event was Wildfire’s new Auto Round feature. Once a designer designates the sections of a model that need to be rounded, he then enters a few parameters and clicks a button. Auto Round takes over and places fillets and rounds on edges automatically using a library of existing algorithms. PTC says the task that might have taken a Pro/E expert 20 minutes to accomplish the old way can now be completed by the software in 40 seconds. A demonstration of the new feature after the introduction certainly backed up this claim.
– Among other improvements is automatic memory management to help with retrieval of such things as large assembly performance. It is said that automated and optimized assembly file management using simplified representations reduces memory consumption by 40 percent and model retrieval times by 60 percent.
– Also improved in this latest release is the display of dimensions in 3D drawings to increase design information reuse; new capabilities for directly editing surfaces including multi-resolution editing and smoothing; faster surface removal for mold making or analysis; and a new feature recognition tool to quickly convert imported geometries to features in your model.
– The new feature recognition tool (FRT) is a plug-in application for Pro/ENGINEER Wildfire 4.0 and gives design engineers a comprehensive set of tools to selectively replace the geometries of features in imported solid models (IGES, STEP, etc.) with true parametric features. The feature enables design engineers to build design intelligence into imported models for easy, predictable changes. For example, a user can replace static hole geometry with a fully editable hole and use it downstream for assembly, detailing, and manufacturing. FRT can even recognize and place patterns of features.
– FRT enables the replacement of static geometry with feature-rich content, and works with simple or sketched holes, protrusions or pockets on flat or curved surfaces, extruded slots, constant-radius rounds, chamfers, and table patterns for holes. PTC says the feature will enable downstream reuse of imported models; rebuild flexibility into imported designs from a single, familiar modeling environment; and increase efficiency over remastering 3D imported designs by hand.
– One of the slickest pieces of the new version of Pro/E Wildfire is the package’s new ECAD-MCAD Collaboration Extension. This electromechanical capability enables both the solid model and the electronic design of the same component to be connected and viewed side by side. It’s a great way to help engineers working in each discipline on the same project, perhaps on different ends of the world, communicate their intentions and ideas better and more clearly. Enabled by a new interface between MCAD and ECAD designs, it allows for making fast work of incremental changes that can be cross-highlighted between MCAD and ECAD board designs. It allows each designer to work in his or her native environment and collaborate with ease.
– Using the new intellectual property (IP) module, Rights Management Extension (RMX) and Adobe LiveCycle Rights Management ES, a user can protect parts, assemblies, and drawings files by assigning varying levels of security to those sharing the files. For example, the person charged with controlling the digital rights management (DRM) policy, does so from a policy server and can give someone in another department or a partner in a project an “only open” permission for a specified period of time. This policy will allow for the part or assembly file to be opened, and interrogated (measured, cross-sections viewed, etc.), but will prevent all actions that could persist or replicate the data such as save, export, copy geometry, etc.
– Protected Pro/E files have “persistent and dynamic protection,” meaning the originator can grant more rights or disable access quickly and easily from the policy server to change the permissions or revoke a vendor’s right to access the file at any time. In addition, the policy server includes auditing capabilities, which report both successful and unsuccessful attempts to open protected content. This provides the IP owner with insight into how and when a model is accessed and provides accountability through the tracking of each partner’s use of a model.
– Also within the Open Dialog is a new tool – Open Representation. This allows you to work with the types of huge datasets that are now common and allow you to do so, efficiently, loading the data you need. This tool allows you to either open a predefined representation that perhaps reflects a zone of work (incidentally, zoning is updated with the ability to use a bounding box, rather than work planes), a sub-system with additional information etc. It also allows you to open a very lightweight version automatically if you allow Pro/E to make decisions about what it’s going to load up. For example, as default, it will load a pure graphics-based representation thought to be around 75% lighter in terms of memory usage.
– This technology also extends into working with the system, and as you work with sub-assemblies and parts these are swapped in and out of memory as required. The active sub-assemblies are fully loaded but the remainder of the model is greyed out and transparent – making complex sub-assembly much less ambiguous as you can see where it is in the grand scheme of things. What’s important to note is that when you’re done with your modelling task the system unloads the data and reverts back to the graphics only representation.
Reference Viewer
The new Reference Viewer is interesting as it consolidates a number of existing tools into a single chunk of functionality for inspecting product structure and the inherently complex parent and child references that exist in a modelling system like Pro/Engineer.It allows you to explore inter-part and inter-assembly relationships to a very granular level (we’re talking feature to feature level). This serves a couple of purposes. If you have a complex product model, a seemingly small change can wreak havoc with your model, so with this tool you can graphically see how changing a feature can propagate through your model where problems could potentially arise. In many cases, a bit of forethought can save you the sheer pain of having to redo that work if you can see the effects and make an informed decision. Also, accepting that sometimes you do need to break though relationships, the Reference Viewer allows you to do that in a controlled environment.
Unrelated Model Replace
Another feature which will prove useful for those working with ever-changing assembly models (and who’s not these days?) is the Unrelated Model Replace function. While most of us should be familiar with working intelligently with families of parts and assemblies to create product variants and configurations, many also have to build products from seemingly unrelated sub-systems and sub-assemblies – something that’s not particularly applicable to automation when it’s on a case by case basis. What the Unrelated Model Replace function does is support this by providing you with the tools you need to dynamically swap parts or sub-assemblies out of an existing design. It allows you to break the initial mating and positioning references, then gives you a mechanism to reassign them to the new data; whether it’s native Pro/E data or imported third-party geometry. It works on both upstream and downstream (parent or child) relationships and when combined with the Reference Viewer, makes light work of something that could traditionally be a royal pain in the behind. If it’s a common process then you can take a workflow and set of references and set-up the processes an interchange assembly to make it much more automated – the system will take the work you’ve done already and standardise it, so it can be reused and distributed amongst your design team.
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